AIS 20x Online PCBA Plug-in Optical Inspection Equipment
Qiaoyao Technology Products
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Description
In-line Package Inspection (dip) | Dual in-line Package Inspection
AIS 20x
Online PCBA plug-in optical detection device
2014
Industry-leading R&D and implementation
2000+
Thousands of factories worldwide
NO.1
Industry first market share for 6 consecutive years
Core Advantages
High detection, low false positives
Deeper nerves based on massive data training
Networks that are able to learn and identify more complex, fuzzy features.
For example, sockets similar in color to the body, sockets of various styles,
Items such as color ring resistors
Minimalist programming
Automatically generate detection boxes and intelligent configuration algorithms based on AI algorithms
Parameters for fast programming. Easy to use, quick to get started,
Reduce training costs
Testing performance is constantly upgrading
Through the continuous iterative model recognition capability of the AI autonomous training platform,
Enable AOI to effectively respond to different types of device detection, improve detection rate and accuracy
Optional equipment
Production line control box
Through the production line control box to achieve error control, the belt line of the connecting table is started, stopped, and reversed to ensure timely maintenance of defects;
Output alarm when board, detection and other abnormalities, control warning light alarm
NG Horse Lantern
When the NG board appears, the position of the NG board can be judged by the LED light; after the equipment alarms, the position of the defective board is tracked to guide employees to quickly locate and repair it, and improve maintenance.
Efficiency to avoid missing or faulty repairs when the board is in close proximity
AIS 20x series
Measured items
Wrong piece Leakage piece Multi socket receptacle reverse diode reverse capacitor reverse
Bad Samples
Specification:
| Genres | Item | AIS203 | AIS203P |
|---|---|---|---|
| PCBA Specifications | |||
| Measurable board size | 400 * 266mm | 520mm * 390mm | |
| Optical specifications | |||
| Camera | 20MP color array high-speed industrial camera | 31MP color array high-speed industrial camera | |
| Light source | High Bright led Opening Plane Light + High Bright Low Angle Light | High Bright led Opening Plane Light + High Bright Low Angle Light | |
| FOV | 400mm * 266mm | 520mm * 390mm | |
| Resolution | 75um | 80um | |
| Test Related | |||
| Usage function: | AI deep learning algorithms: intelligent resistance algorithm, intelligent offset algorithm, intelligent missing part algorithm, OCR character recognition, etc. | ||
| Component Inspection | Hand plug-ins: wrong parts, missing parts, reverse parts, multiple parts, skewed | ||
| Multiple Scenario Detection | Supports mixing board, puzzle board, mixing detection, post-furnace detection mode, etc. | ||
| Programming related | |||
| Programming | AI one-click automatic programming, can automatically draw the whole board component detection box, intelligent analysis and detection of defect types and configuration of algorithms and parameters, without manual intervention | ||
| Non-stop programming | Programs can be made on AOI without discontinuing the line, maintaining the efficiency of the production line, flexible operation, and timely adjustment of false positives to reduce the amount of review work | ||
| Offline programming | Supports remote production and tuning procedures for real-time updates to AOI. No cross-regional operations, no time and space constraints, more efficient work | ||
| Software Functions | |||
| AI Training Tools | When encountering new incoming materials, engineers can use AI training tools for model training on the production line to improve detection stability and accuracy and reduce false positives | ||
| Data statistical analysis | Provide multi-dimensional detection data statistics, one-click filter query export, support the generation of a variety of charts (histograms, histograms, curves, etc.), without manual drawing, report production is more efficient | ||
| Barcode Recognition | 1D/QR Code Recognition (5 * 5mm +) | ||
| Other options | |||
| NG Board Tracker | Used on the pipeline and interconnected with AOI data, it can obtain information on defective boards and automatically track the identification, and the operator can find defective boards and inspect and repair them in the first place. | ||
| Production line control box | It is installed in the assembly line and can manually or automatically control the start and stop of the belt line and the forward and reverse rotation. When a defective board is generated, the signal is transmitted to the control box to trigger the shutdown, and the defective product is intercepted and processed in time. | ||
| Hardware Specifications | |||
| Industrial control host | CPU: Intel i5; Graphics: Nvidia GTX1050Ti; Storage: 16g DDR4,256G SSD +2T HDD; Network: 1000m wired NIC | CPU: Intel i7; Graphics: Nvidia GTX1050Ti; Storage: 24g DDR4,256G SSD +2T HDD; Network: 1000m wired NIC | |
| monitor | 23.8-inch monitor | ||
| OPERATING SYSTEM | Ubuntu 18.04 LTS 64bit | ||
| Chassis dimensions and weight | (L*H*W)715×(1315-1700可调)×(730-940可调)mm，100KG；短连杆组件（内宽730-940可调）mm；长连杆组件（内宽960-1150可调）mm | ||
| Power & Power | AC 220V，额定功率200W | ||
| Working Environment | Temperature: 10 ~ 45 ℃; Humidity: 30 ~ 85%RH | ||
