Fully Automatic 3D Steel Mesh Inspector CY

Fully automatic 3D steel mesh inspection machine CY-K200 Pro Fully automatic steel mesh inspection equipment equipped with 3D linear laser triangulation detection core technology, relying on three-dimensional profiling

Like the ability to accurately capture three-dimensional defects that cannot be identified by flat equipment, quickly solve the problems of steel mesh defects and steel mesh cleaning residues, and optimize the cleaning process; standardization

Full life cycle control of steel mesh and improvement of workshop production management system; automatic detection replaces manual visual inspection, reduces labor costs and stabilizes finished product quality; from the source

Cure all kinds of printing defects such as excessive tin, less tin, continuous welding, and false welding.

Process improvement

1. Equipped with 3D stereoscopic detection capability, synchronously troubleshoot incoming flat defects and stereoscopic unevenness residues, thoroughly solve the problem of defective incoming materials, cleaning residue leakage detection, and optimize

Cleaning process standards 2. Establish three-dimensional digital steel network management and control standards, support specifications with 3D quantitative data, and improve the digital production management system 3. 3D

Automatic detection replaces artificial naked eye judgment, eliminates subtle three-dimensional defects that cannot be recognized by the human eye, and greatly improves product yield and quality consistency 4. Rely on 3D

Hole three-dimensional profile measurement, accurate control of the actual tin volume, from the source to avoid printing defects such as more tin, less tin, welding, collapse 5, adaptation 01005 and micro

Distance from the micro component process, micron-level 3D high-precision detection, in line with the future development trend of high-end precision electronics

Designed for precision

The whole machine is equipped with a dedicated 3D imaging optical module, equipped with a high-speed linear motor (magnetic suspension drive) motion control drive device, and driven by a Singapore DKM linear motor.

The module eliminates the accuracy attenuation caused by long-term wear and tear of the traditional screw drive, and maintains high accuracy and free of frequent maintenance of 3D stereo measurement for a long time. The fuselage adopts a marble integrated and stable structure to avoid deformation and interference 3D imaging accuracy, and the ergonomic layout takes into account the convenience of operation.

Case analysis

Technical features (each incorporating 3D technology advantages)

1. Support CAD drawings import, 3D stereo inspection data complete docking SPI system, solder paste defects can be traced back to the steel mesh three-dimensional profile defects, more accurate traceability;

2. Compatible with Gerber drawings import, 3D modular data architecture, complete the inspection and instantly view the size of the opening plane + three-dimensional height, volume three-dimensional inspection results;

3. High-speed 3D global scanning detection, automatic integration of multi-batch SPC three-dimensional data analysis, according to 3D opening volume data specification steel mesh design standards, fast enablement

Customer process optimization;

4.3D stereoscopic global detection, synchronously collecting steel mesh opening area, coordinate offset, length and width dimensions, edge stereoscopic burrs, surface protruding foreign objects, blocking holes, fewer holes,

Porous, bulk tension,

Full-dimensional data such as the three-dimensional profile of the global thickness;

5. Open communication protocol, 3D detection raw data can be seamlessly connected to online systems such as MES and smart steel mesh houses, and any steel mesh number can be accessed at any time.

Reporting and usage status;

6.3D high-speed scanning imaging, only 2 minutes for complete inspection of standard 230 * 150 PCB supporting steel mesh, synchronous output of plane data + 3D profile SPC analysis report;

7. Optional scraper 3D linearity detection module, stereo quantization of scraper deformation, unevenness and convex defects, full-dimensional data of printed accessories can be traced